Training background

Site management is the most important front-line management of manufacturing enterprises. Site is the main battlefield of refined management and an important place for enterprises to truly realize value-added. However, the traditional on-site management method covers up a lot of waste. In the adverse environment of the global economic crisis, business operators are looking for good strategies to "survive the winter", so as to regulate the on-site, reduce waste, improve efficiency, reduce costs and achieve sustainable operation. Fine management is an important weapon for manufacturing enterprises to reduce on-site waste and improve efficiency.

Training object

IE Engineer, lean manufacturing engineer, process engineer, production supervisor, production manager, workshop director, team leader, etc

Training income

This course is based on the promotion of fine management on the site of enterprises, and will explain the whole picture of the implementation of fine management and the effective application of the "three tools" of on-site management. The course follows the principle of practicality and uses a large number of teaching methods such as project promotion, case interaction and picture case analysis. Through the study of this course, students can:

Clarify the purpose and significance of on-site management and establish a correct concept of on-site management;

Clearly understand the starting point, foundation, improvement and promotion direction of site management;

Understand waste, identify waste and eliminate waste to reduce cost and improve resource conversion rate;

Master the effective application of various tools for on-site refined management, and improve the professional skills of on-site management;

Learn to carry out on-site refined management, implement various plans and implementation systems, cooperate with various tools, and comprehensively improve the on-site management level.

Training outline

Article 1: necessity of fine management

1. Get to know our enterprise again

Business purpose and responsibilities of the enterprise

Business secrets of a century old enterprise

What kind of scene do we expect?

Excellent site: clean, safe and efficient

Look at our scene

2. Overview of refined management

What is fine management?

Necessity of fine management

Forced by the market environment

Requirements for ensuring core competitiveness

3. Construction of refined system of manufacturing site

Refined concept map of manufacturing site

Six major management and their relationship

Standard / person / quality / equipment / logistics / 5S

Part 2: promotion methods of refined management of manufacturing site

1.5s and safety management

5S activities

Basic principles of 5S

Key points of 5S method in each stage

Compliance rate of "three corrections"

Don't dispose of unnecessary articles

Safety management activities

Disaster mechanism

Three principles of safety management

Danger prediction training (KYT) activity

Environmental management and improvement

2. Standard operation management

What is standard work?

Operation standards and operation instructions

Daily check list

Standard formulation and modification management

Standard operation compliance rate management

3. Personnel management

Purpose of personnel management

Assignment

Site inspection and change point management

Independent maintenance activities

Improvement and proposal activities of operation waste

Personnel training and multi-functional activities

4. Logistics management

Standard inventory management

First in first out (FIFO)

Management of important parts

Standardization of semi-finished product supply

Reduce activity in Library

5. Equipment management

Division of responsibilities for equipment maintenance management

Equipment failure rate

Major fault recurrence prevention activities

Equipment management board and andon

Fast switching

Spare parts management

6. Quality management

Concept of quality management

Quality and standard operation

Quality improvement activities

Poor management of materials and processing

Thorough recurrence prevention activities

Quality record

Top 3 activity of product qualification rate analysis

Application of process quality assurance and error proofing technology

Quality circle (QCC) activities

  NOA|挪亚2022年课程计划.pdf